Marching Towards "100 Billion Cluster" -- Behind The "Gorgeous Turn" Of Yudu County Textile And Garment Industry

A few days ago, the reporter went to various production workshops of textile and garment enterprises in Yudu Industrial Park, but saw a busy scene. Textile and clothing is the first industry in Yudu and one of the leading industries of "1 + 5 + n" in the whole city. From the previous "grass-roots economy" such as elastic cotton and small workshops, to the "100 billion cluster" of digital empowerment and intelligent manufacturing, Yudu textile and clothing industry has experienced about 10 years of cultivation and development, achieving "gorgeous turn", and its production scale has ranked first among the four major textile and garment bases in the province.

Start "grassroots economy"

Yudu textile industry has a long history, and the folk have the tradition of playing cotton and being a tailor. With the "three hammers and three craftsmen" these signboards, Yudu people are well-known for their travel to the north and south. Among the "three hammers", there is a cotton elastic hammer. Since 2000, a group of Yudu masters who dare to make a breakthrough have returned home to start their business with the advanced technology and management experience they have learned in the coastal areas. As a result, the textile and clothing industry has gradually become a climate.

"My father's generation made a living by playing quilts in the 1980s and 1990s. At that time, not only did they have to wander around, but their income could only maintain food and clothing." Zhang Guobiao, director of Jianye garment factory in Tantou village, Zishan Town, told reporters that in 1993, he set up a garment processing factory in Guangdong. After seeing the sudden rise of textile and clothing industry in his hometown in 2009 and its huge potential, he moved the factory to his hometown and opened a small garment making workshop at his home. In 2021, he cooperated with Yudu Xingtu Digital Technology Co., Ltd. to build the small workshop into a satellite factory demonstration factory.

Zhang Guobiao is only a representative of Yudu's numerous textile and garment enterprises who have returned home to start their own businesses. The pioneers tasted the sweetness, and the neighbors and villagers kept up with them. For a while, Yudu textile and garment factory "suddenly like a spring breeze overnight, thousands of trees and pear blossoms".

At the beginning of 2016, Yudu county Party committee and county government seized the opportunity of coastal industries transferring to the mainland, relying on the good development foundation and rich labor resources of the local textile and clothing industry, while meeting the needs of industrial poverty alleviation and employment poverty alleviation, the Yudu county Party committee and county government comprehensively considered solving the problems of "left behind children", "left behind women" and "left behind elderly people", The textile and garment industry will be positioned as the first industry in the county, and the level of "integration of industrialization and industrialization" will be greatly promoted, and the textile and garment industry in the county will be implemented with intelligent transformation and high-quality development.

To this end, the county has issued 116 measures to reduce cost and improve environment and "ten clothing" policies, and passed the "decision on promoting the high-quality development of the county's first textile and clothing industry" in the form of the resolution of the county's people's Congress. Over the past few years, through continuous recruitment of large and strong projects, it has successively introduced leading enterprise projects such as Shenzhen winner Clothing Co., Ltd., Huimei group, Weimian Textile Technology Co., Ltd., Xingtu Digital Technology Co., Ltd., which has effectively promoted the textile and garment industry of the county to become bigger and stronger, transform and upgrade, and the brand influence and competitiveness have been continuously enhanced.

A single spark has started a prairie fire. By the end of 2021, Yudu county's textile and garment enterprises have developed to more than 3000, and the output value of the whole industry has exceeded 60 billion yuan. A series of "national" brand name honors have been added, such as "China clothing quality manufacturing innovation demonstration base", "Chinese brand clothing manufacturing city", "national textile and clothing industry top 10 characteristic industrial clusters", "national textile and clothing foreign trade transformation and upgrading base", "China Textile and clothing Industry Park alliance core Park".

Towards "intelligent manufacturing"

Walking into the industrial park of Yudu County, the reporter saw in the modern standardized workshop of Xingtu Digital Technology Co., Ltd. that there are all kinds of advanced hanging system and CNC cutting machine facilities, and each sewing machine is equipped with intelligent equipment.

"This is the intelligent traceability system for textile and garment production developed by our company. This system" can speak and think ", and can visually detect the whole process from placing an order to completing customer settlement." Liu Fenghu, general manager of the company, introduced that the company, supported by digital technology, has carried out intelligent transformation on ordinary sewing machines to turn them into intelligent terminals. The reformed sewing machine has four functions: human-computer interaction, production control, grade assessment and quality control. For example, face recognition technology is added to the sewing machine to bind the identity of the operator and the machine, and punch in the machine to reduce human errors in management; The real-time technical analysis of the sewing quality of the operator can find out the work errors caused by human in time, effectively improve the accuracy, reduce the loss rate, reduce the rate of defective products, reduce the rework rate, and reduce the cost of quality inspection.

"After developing into a satellite factory, our output and quality have been improved, and the source of goods has become more stable. Of course, the benefits of the factory have also been improved, and a lot of labor force has been absorbed nearby." Guo guanzai, the head of Zuoqi garment factory in Zishan Town, said that since taking the ride of "central factory + satellite factory", the profit of the factory has been continuously increased, the management has been continuously optimized, and the development of the enterprise has been more smooth.

After the "1 + n" mode of "central factory + satellite factory" of Xingtu Digital Technology Co., Ltd. came into being, the satellite factory was opened at the door of villagers' homes, making villagers shake themselves into office workers. At present, according to this model, nearly 3000 textile and garment small and micro enterprises in the county are being cultivated into specialized and refined satellite factories, forming a complementary ecological chain of central factories and satellite factories, and building the scale advantage of domestic single category processing.

Through the collection of height and body shape data through intelligent software, we develop and design products according to customer needs, and implement full intelligent assembly line manufacturing... In winner fashion (Ganzhou) Co., Ltd., a set of design and production process created by the whole process intelligent system makes the high-end clothing online private customization come true. 500000 pieces, 600000 pieces, 700000 pieces... In Jiangxi pulse intelligent manufacturing fashion industry development Co., Ltd., the staff are checking the national real-time sales through the network cloud chain. The company implements intelligent manufacturing and promotes the new retail mode of online and offline integration, which significantly improves the production efficiency and product quality.

In recent years, Yudu has seized strategic opportunities, established the concept of "Internet +", actively introduced and cultivated leading garment manufacturing enterprises with high technology content, and promoted the transformation and upgrading of existing enterprises; Adhere to the leading edge, guide manufacturing enterprises to carry out intelligent upgrading, give birth to development momentum, improve production efficiency, enhance industrial strength, and promote the transformation and upgrading of industrial economy; Introduce relevant policies, guide and encourage enterprises to start new machines and new technologies, and promote a number of enterprises to implement "machine replacement", and improve production efficiency through technological transformation. Up to now, more than 30% of the textile and garment enterprises in the county have automatic or semi-automatic equipment.

Intelligent manufacturing brings "rebirth". In particular, since 2016, the government has built nests to attract Phoenix, leading enterprises and intelligent manufacturing projects have come one after another, and the industrial chain has been constantly complemented, which has accelerated the rise of Yudu textile and garment industry cluster.

Advance into "100 billion cluster"

Today, walking in urban and rural areas, textile and garment enterprises can be seen everywhere, "intelligent manufacturing" and "private customization" have become the high-frequency words of people's conversation, "buy clothes, go to Yudu!" The good word-of-mouth resounds all over the province.

From scratch to existence, from being good to excellent, from weak to strong, from minority to cluster, Yudu textile and garment industry always shines with the light of "wisdom".

　　 "Yudu closely links with the important link of high-quality manufacturing, cooperates with middle end brands to build a digital and flexible supply chain, and constructs a high-quality industrial supporting system and a brand-new industrial ecology, which not only redefines high-quality manufacturing in the digital economy era, but also promotes the collaborative development of manufacturing brands and regional brands, and also brings more possibilities and opportunities for industrial channel innovation and business model innovation Space. " On May 10, last year, the Collaborative Innovation Summit of high-end manufacturing and design of 2021 China Fashion Forum was held in Dudu. Chen Dapeng, President of China Garment Association, fully affirmed the development and potential of Du's textile and garment industry.

"What I see is the clothing enterprises all over the country. They are not on the way to Yudu, but on the way back from Yudu. If they don't come to Yudu, they feel that there is something missing. I think this is the" Yudu phenomenon "in the clothing industry." Huimei Group Chairman, yinman brand founder Fang Jianhua said.

"As an emerging County of domestic textile and garment industry, Yudu hopes to stand at a higher starting point." Huang FA, Secretary of Yudu county Party committee, said that according to the plan, Yudu will strive to achieve the grand goal of "260 enterprises in the textile and garment industry scale, and the annual output value of the whole industry chain will reach 100 billion yuan" by the end of the "14th five year plan". In the next few years, Yudu will take fashion design research and development as the guide, take the modern manufacturing system of "integration of industrialization and industrialization" as the foundation, and take the manufacturing brands with the ability of sustainable innovation and development as the leading, build an advanced clothing manufacturing industry base with "the best technology, the lowest cost, the fastest speed and the shortest way" in China, and create a "100 billion cluster", Ganzhou textile and clothing industry to the backbone of the core area of the capital.