Perfect Transformation Of Old Textile Enterprises
Arts and crafts The first textile company of Zhengzhou Textile Group and Zhengzhou Hongye Textile Co., Ltd., the predecessor of the group's textile department of Zhengzhou, is the old state-owned enterprise, Zhengzhou cotton and Zhengzhou ermian. In 2006, it adapted to the development of international market economy and was affiliated with the Jin Yi group after restructuring. The enterprises after restructuring are more rigorous in equipment, management and technology, but they are still continuing. Old brand The general trend of state-owned enterprises. What is the successful way for the old state-owned enterprises to turn around? With this question, the reporter visited the workshop of Zhengzhou Jinyi textile department.
Walking in the front end of hi tech automation management
In the workshop, the reporters first saw the orderly arrangement of various textile machinery, but few people could see in the huge factory buildings. The production process was all electronic automation and detailed monitoring. The data collected from the workshop was directly transported to the control center, thus realizing the automatic all-round coverage from the inter vehicle production to the office management system.
The company adopts the most advanced production network management system at home and abroad in production management. It can realize the real-time monitoring and information sharing of all aspects, and ensure the maximization of product quality and equipment effectiveness. Zhang Ming manager is proud to say that the information integration and processing system of textile production process is a data processing and reporting system with the characteristics of textile enterprises. It is a typical project of "Zhengzhou science and technology leader talent plan" supporting projects and "industrialization and informatization". The system has many advantages, and achieves maximum benefit. In one office, more than 500 pictures are centralized monitored, real-time and dynamic display of all process and equipment production and operation information, real-time integration, analysis and processing of more than 40000 points data, real-time checking and comparison of equipment operation and setting parameters, and timely diagnosis and automatic quality of machinery faults in production process. Monitor And analysis.
Li Xueyue, general manager, not only brought high level management team and excellent technical team, but also had a steadfast working force in state-owned enterprises. Through hard reform and restructuring, from management team, technology team to workers' team more standardized and United. The workshop implements all digital collection, high speed and high-yield automatic office system, and has higher technical requirements for workers. In addition to attracting talents, enterprises are also effective in training automation talents. Li Xueyue, general manager, said that after the implementation of the office OA system, a large number of personnel had been reduced. Now that the system is automated, a person has taken the work done by the previous four people, and can also count the pieces of the workshop on the same day, which greatly saves manpower and improves the efficiency of running the office.
fine High-end Mechanical equipment and testing system
General manager Li Xueyue believes that good equipment is the guarantee of quality yarn, so the company will select the most advanced machinery at home and abroad on textile equipment, including Germany's Luzi blowing carding unit, Swiss Lida combing complete equipment, German blessing automatic winding machine, Swiss Graff combing auxiliary machine, Swiss Beck and German Rosenk spinning accessories, German Kaiser air compressor, complete set of Ulster experimental instruments and so on.
It is worth mentioning that the enterprise invested 10 million yuan to introduce a full range of Ulster experimental instruments. The reporter visited to see that in the quiet testing laboratory, all the relevant personnel carried out inspection work in a professional and meticulous manner, so as to meet the standard of 07 of the Ulster communique 5%, to ensure the high quality and high quality of the final yarn.
It is understood that the Zhengzhou textile department's new equipment selection key equipment and accessories are imported from abroad. The use of Graff clothing in Switzerland is the use of needle clothing. Li Xueyue said that because of the increasing professionalization of domestic equipment in terms of performance and technology quality, the replacement of enterprise equipment will gradually become localized in the future. In the aspect of card clothing, the domestic gold wire clothing is the first choice. Jinlun company is constantly innovating along with the market changes, and has developed many needle clothing according to different product and equipment. Li Xueyue pointed out in particular that it is because of the continuous R & D Progress of enterprises such as gold wire clothing that the price of needle clothing abroad is better suppressed. Moreover, the yarn quality of the gold carton can be comparable to that of the foreign clothing. Although the life expectancy is shorter than that of the foreign clothing, it has made great progress and improvement under the constant efforts of the golden wheel.
Product positioning High-end quality
Li Xueyue told reporters that the spinning department uses about 30 thousand tons of cotton every year, of which 20 thousand tons are owned by the company, and 10 thousand tons are mainly imported cotton. The company set up a special cotton ginning plant in Xinjiang. There are professionals from the source strictly control the indicators, grasp the quality of cotton, so that three silk is guaranteed, for the final high-grade yarn made the most solid bedding.
Some products of the company have filled the vacancy of high-end cotton combed products to a certain extent. The main production of high-grade cotton combed non joint yarn (line), high-grade rotor spinning and new high-grade functional fiber blended yarn (line) has a very high market share.
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Jinyi Zhengzhou textile department (first textile and Hongye textile) covers an area of nearly 670 thousand square meters. The company has been relocated from the first Zhengzhou cotton factory and the national cotton two factory with more than 50 years of history. It has abundant human resources foundation and management, R & D, sales and management team. Zhengzhou textile department of Jinyi group currently owns 210 thousand spindles of ring spinning, 2520 air spinning, and 30000 tons of yarn per year, achieving sales revenue of more than ten billion yuan. The products are mainly exported to Guangdong, Shandong, Hebei and Jiangsu and Zhejiang provinces. They are regular yarn suppliers of many well-known textile enterprises.
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